24 April 2026

Patches in plywood - Dutchmen or biscuits?


Image edited for size, color, brightness, and contrast from a garish photo at the whatisgthisthing subreddit.  The discussion thread is reasonably focused and includes an explanation of termionology:
"They’re called Dutchmen, they’re shaped like footballs to cover long knots or splits.... That’s not a Dutchman. Dutchmen are also called bow ties because that’s what they are shaped like.  This is a biscuit.... No. It’s a Dutchman. A Dutchman can be any shape and is used to hide blemishes. A bow tie is a Dutchman key and is used either for decoration or to stop cracking. This may be the same shape as a biscuit but it’s not a biscuit because of how it’s used. Biscuits are for joining wood... Can confirm, I work maintenance at a fulfillment center and if a conveyor belt suffers damage one of the options is to cut out the damaged section across its entire width and then lace in a length of new belt to fill the gap.  We commonly do 8 ft Dutchmans to allow the entirely of the patch to be inside the pulleys of the main drive and still have both lacing visible and accessible, should the lacing fail then the Dutchman isn't all wadded up in the drive..."
And as to why one would cut knots our of plywood: 
"Knots in wood are much more dense than the stringy, normal wood. When they make plywood, they layer thin strips (plys) of wood together and glue them to one another like a wood-and-glue sandwich. The problem arises when there is a dense, brittle knot on either of the two exposed plys on the plywood sheet. Shaving a slice of a dense knot gives you a super brittle portion that often ends up crumbling out in crumbs.

Think of it like having a sheet of paper with a small section of equally as thin glass embedded into the paper. You can bend the paper portion, cut the paper portion easily with scissors, but the little glass portion has different properties. It's more dense, but you can't bend it or stress it or else it will shatter."
Hat tips to the commenters.  More at the link.  I know this is TMI, but I'm desperately trying to keep my mind off that clusterfuck of the U.S./Israel/Iran war ruining the world economy.

Addendum:  As I continued on this topic, I found an entire Wikipedia page on Dutchmen.  Evidently the term is used regarding replacement/repair material in a wide array of otherwise unrelated professions: woodworking, masonry, shipbuilding, railroading, theater, boilermaking.  The etymology and connection to the Netherlands remains unexplained in what I've read (maybe it's an allusion to putting a finger in a leaking dike).

8 comments:

  1. One way I keep sane these days is watching Wild Earth, a live Africa safari. You and your readers might enjoy getting away with something wholesome for a while as well. Here's the link: https://www.youtube.com/c/WildEarth/streams

    ReplyDelete
  2. another meaning of dutchman is a mistake in tree felling technique: for felling a tree in a controllable manner, you cut a notch in one side, then cut towards the notch from the opposite side, so a thin strip of wood remains.

    while there’s only the notch, the remaining wood will hold enough tension to keep the tree from falling. once you cut through enough of it, the tree eventually won’t be able to hold itself upright and start falling. the remaining strip of wood acts like a hinge that directs which way the tree will fall. the further the tree falls, the more the notch closes. once the notch is fully closed, the wood ‘hinge’ will get pulled apart and the tree makes the last bit of the fall under less control. hopefully, it is very near the ground at that point.

    if the two cuts that form the notch aren’t meeting exactly, but one of them overshoots the other, there is the appearance of the notch, but there is also a narrow cut projecting deeper into the tree. that cut will close with practically no lean, and start pulling the wood ‘hinge’ apart much earlier than you expect. and then no fun is had by all.

    there is a 45 minute video on felling technique that jason kottke posted years ago. it’s ridiculously watchable: https://www.youtube.com/watch?v=nLIEYvHMS8U&pp=ygURdHJlZXNvbiB0ZWNobmlxdWU%3D

    the variety of things the dutch have to lend their name to…

    raphael

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    Replies
    1. Brings back pleasant memories. Kottke maintained a fantastic blog, finding and posting cool stuff.

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    2. > Kottke maintained a fantastic blog,

      still does.

      > finding and posting cool stuff.

      maybe still?

      Delete
    3. Oops. My bad. I thought he was dead. The link to his blog had migrated from my daily reading to my Saturday reading list and hadn't been accessed for a long time. I'll move him back to daily for a while. Thanks for the heads-up.

      Delete
  3. As a Dutch man I’m embarrassed about the many negative expressionism about our nation. Dutch courage , Dutch treat etc. At least this use of dutchman might allude to our skill in boatbuilding.. There are many Dutch terms in the maritime world, one of which is not so well known; When there is a small patch of blue in an otherwise overcast sky it is called ’Dutchman’s trousers’, probably because of the color of pants that Dutch shipwrights wore.

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    Replies
    1. Speaking of which -

      https://en.wikipedia.org/wiki/Dicentra_cucullaria

      We sometimes see Dutchman's Breeches among the spring ephemerals in the woods behind our house.

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  4. The one catch with that https://www.youtube.com/watch?v=nLIEYvHMS8U (worlds best felling tutorial) is that they are felling Douglas firs - 140+ feet of stick. It would be great to see one like that but for dropping 50 foot maples or oaks.

    ReplyDelete

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